Operation CHARM: Car repair manuals for everyone.

Late Build

Valve Cover RH - Late Build

Removal and Installation

All vehicles
1. Remove the RH fender splash shield.





2. Loosen the clamp at the charge air cooler.





3. Loosen the clamp at the turbocharger and remove the charge air duct.





4. NOTE: Only one wiring retainer shown.

Disconnect the wiring retainers from the studs.





5. Disconnect the glow plug controller electrical connectors.





6. Disconnect the wire retainers.





7. Remove the nuts and the glow plug controller.





8. Disconnect the Injection Control Pressure (ICP) sensor electrical connector.





9. Remove the ICP sensor.

Vehicle with automatic transmission





10. Remove the nut and position the transmission fluid indicator and tube assembly aside.

All vehicles





11. CAUTION: To prevent engine damage, do not use air powered tools when installing the valve cover.

NOTE: Mark the position of the valve cover bolts for valve cover bolt installation.

Remove the eleven bolts and the valve cover. Clean and inspect the valve cover gasket and install a now gasket, if necessary.





12. Remove the high pressure oil manifold to valve cover gasket.
13. To install, reverse the removal procedure.