87-135

Engine con't





87. Connect the heater hose at the coolant pump.





88. Install the bolts and the degas bottle.





89. Connect the degas bottle supply hose.





90. Connect the engine vent hose and radiator overflow hose.





91. Install the bolts and the battery tray.
92. Install the LH battery.

CAUTION: Be sure the battery cover is reinstalled to avoid premature battery failure.





93. Install the bolt and the battery hold down clamp.





94. Install the battery cover.





95. Install the transmission oil cooler.





96. Connect the transmission cooler hoses.





97. Position and install the power steering cooler and bolts.
98. Install the bumper.
^ Install the front bolts (two on each side).
^ Install the rear supporting bolts (one on each side).





99. Install the radiator support bracket retaining bolts.





100. Connect the left side battery cable to the radiator grille support.





101. Position the cable back and tighten the nut.





102. Install the radiator grille opening panel reinforcement and retaining bolts.





103. Install the three air deflector pi-type retainers and the air temperature sensor.





104. Install the air deflector pushpins to the left rear air deflector.





105. Install the air deflector pushpins to the right rear air deflector.





106. Install the left side air deflector pushpin and hood latch cable clip.





107. Place in the A/C condenser core.
^ Install new O-ring seals lubricated in clean PAG oil.
^ Lubricate the refrigerant system with the correct amount of clean PAG oil.





108. Install the RH and LH A/C condenser core mounting brackets.





109. Position and install the hood latch.





110. Connect the A/C condenser core inlet and outlet lines.





111. Install the air deflector.





112. Install the radiator grille.
1 Connect the lower clips on the radiator grille.
2 Install the screws.
113. Install the parking lamp assemblies.

All vehicles





114. Install the charge air cooler.
^ Install the charge air cooler.
^ Install the two studs.
^ Install the wire retainers.





115. NOTE: Both the inlet and outlet ducts are installed the same way. Only the outlet duct is shown.

Install the inlet and outlet ducts to the charge air cooler.
1 Install the inlet ducts to the charge air cooler.
2 Loosely tighten the clamps.





116. Install the stator and the stator bolts.
117. Install the cooling fan.





118. NOTE: Use a hole in the fan hub to prevent the fan from turning.

Using the special tool, tighten the cooling fan and clutch.
119. Install the radiator assembly.





120. Install the radiator support brackets.





121. Connect the transmission cooler tubes.





122. Connect the lower radiator hose.





123. Tighten the bolts for the turbocharger adapter pipe.
124. Install the air cleaner assembly.





125. Connect the upper radiator hose and the radiator overflow hose.





126. NOTE: Engine side shown, charge air cooler side similar. After installing the tube, tighten both sides to specification.

Install the charge air cooler-to-engine tube.





127. NOTE: Engine side shown, charge air cooler side similar. After installing the tube, tighten both sides to specification.

Install the turbocharger-to-charge air cooler tube.





128. Install the nine pin-type retainers and remove the sight shield.

Vehicles with manual transmission
129. Install the clutch assembly.
130. Install the transmission.

All vehicles
131. Connect the LH and RH battery cables.
132. Fill the motor with clean engine oil.
133. Fill the cooling system.

Vehicles with A/C
134. Evacuate, leak test and charge the refrigerant system.

Vehicles with automatic transmission
135. Check and fill the automatic transmission.