Brake Caliper Disassembly and Assembly

Brake Caliper

Material:

Material





Disassembly

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow this instruction may result in personal injury.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. Remove the brake caliper.
2. Secure the brake caliper in a vise.






3. CAUTION: Apply moderate air pressure in short bursts to prevent an uncontrolled release of the pistons.

Place a piece of wood in the brake caliper. Remove the brake caliper pistons by applying moderate air pressure through the bleeder screw port.

4. NOTE: Do not hone the brake caliper piston bores. If the brake caliper pistons or piston bores are excessively scored or corroded, install a new brake caliper.

Remove and discard the piston seals and the dust boots.

Assembly
1. Lubricate each cylinder bore, the piston seals, brake caliper pistons, and the dust boots with brake fluid.
2. Install the brake caliper piston seals.
3. Install the dust boots.
4. Install the brake caliper piston.
5. Install the bleeder screw and bleeder screw cap.
^ Tighten to 20 Nm (15 ft. lbs.).

6. Install the brake caliper.