Turbocharger

TURBOCHARGER

Removal
1. Remove the turbocharger intake tube.







2. Disconnect the charge air cooler inlet pipe.







3. Remove the push pins.







4. Disconnect the two wiring harness push pins and position aside.







5. Disconnect the turbocharger variable vane hydraulic control valve electrical connector.







6. Remove the bolts for the oil supply tube.
- Remove and discard the gasket.







7. Remove the bolt and turbocharger oil supply tube.
- Remove and discard the O-ring.







8. Remove the bolt and the wire retainer.







9. Remove the Mormon clamp from the turbocharger outlet.







10. Remove the Mormon clamp from the turbocharger inlet.







11. Remove the rear turbocharger mounting bolt.







12. NOTE: Left side shown, right side similar.

Remove the front mounting bolts.







13. Position the turbocharger and remove the turbocharger drain tube.
- Remove and discard the drain tube O-rings.

14. Remove the turbocharger.

Installation
1. Position the turbocharger on the turbocharger pedestal.







2. NOTE: Install new O-rings and apply clean engine oil.

Position the turbocharger and install the turbocharger drain tube.







3. NOTE: Apply High Temperature Nickel Anti-Seize Lubricant to the bolt threads prior to installation.

Install the turbocharger and the rear mounting bolt.







4. NOTE: Apply High Temperature Nickel Anti-Seize Lubricant to the bolt threads prior to installation.

Install the turbocharger front mounting bolts.







5. Install the turbocharger inlet Mormon clamp.







6. Install the turbocharger exhaust Mormon clamp.







7. Position the wire retainer and install the bolt.







8. NOTE: Install a new O-ring and apply clean engine oil.

Install the oil supply tube.
- Position the locking bracket and install the bolt.

9. Prelubricate the oil inlet hole of the turbocharger assembly with clean engine oil and spin the compressor wheel several times to coat the bearing with oil.







10. Position the oil feed tube and install the bolts.
- Install a new gasket.







11. Connect the turbocharger variable vane hydraulic control valve electrical connector.







12. Position the wiring harness and connect the push pins.







13. Install the push pins.







14. NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler pipe to prevent the pipe from blowing off.

Connect the charge air cooler inlet pipe.

15. Install the turbocharger intake tube.