Removal and Installation
Radiator - 6.0L DieselRemoval and Installation
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding.
3. Remove the pushpin retainers and upper air deflector.
4. Remove the bolts for the power steering reservoir bracket.
5. Remove the bolts and power steering fluid indicator. Remove the power steering reservoir mounting bracket. Install the power steering fluid indicator and position aside.
6. Disconnect the coolant hoses from the air cleaner outlet tube.
7. NOTE: Air cleaner side shown, other side similar.
Loosen the clamps and remove the air cleaner outlet tube.
8. Loosen the clamps and remove the charge air cooler (CAC) pipe.
^ To install, tighten to 12 Nm (9 ft. lbs.).
9. NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the CAC hose to prevent the hose from blowing off.
Loosen the clamps and remove the CAC hose.
^ To install, tighten to 12 Nm (9 ft. lbs.).
10. Disconnect the radiator vent hose.
11. Disconnect and remove the upper radiator hose.
12. NOTE: Left side shown, right side similar.
Remove the pushpin retainers and lower air deflector.
13. Disconnect the transmission cooler hoses.
^ Plug or cap the lines as needed.
14. Disconnect the lower radiator hose.
15. Remove the 2 bolts and the lower shroud.
^ To install, tighten to 6 Nm (53 inch lbs.).
16. Disconnect the transmission cooler hoses and remove the lower shroud.
17. Remove the 4 bolts and the radiator mounting brackets.
^ To install, tighten to 20 Nm (15 ft. lbs.).
18. NOTE: Do not just tilt the top of the A/C condenser forward. It is necessary to position the entire A/C condenser forward. This allows the bottom of the condenser to clear the transmission cooler fittings on the radiator.
Remove the 2 bolts and position the A/C condenser forward.
^ To install, tighten to 9 Nm (80 inch lbs.).
19. Disconnect the oil level indicator and tube.
20. Remove the cooling module from the vehicle.
21. To install, reverse the removal procedure.