Operation CHARM: Car repair manuals for everyone.

Extension Housing Gasket

Extension Housing Gasket - 4x4

Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Support the transmission with a suitable jack.
3. Remove the transfer case.

4. CAUTION: The parking pawl, parking pawl return spring and parking pawl shaft could fall out during removal of the extension housing.





Remove the extension housing.





5. Remove and discard the extension housing gasket.

Installation





1. Clean the extension housing and install new extension housing gasket. Make sure that the park pawl is installed correctly.

2. CAUTION: Make sure the parking lever actuating rod is correctly seated into the case parking rod guide cup.





Install the extension housing.
^ Tighten to 30 Nm (22 ft. lbs.).

3. Install the transfer case.
4. Remove the transmission support.
5. Carry out fluid level check.