Fuel Level Sensor - Plastic Fuel Tank

FUEL LEVEL SENSOR - PLASTIC FUEL TANK

Fuel Sender Wrench:

Special Tool(s)







Removal and Installation

WARNING:
- Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions can result in personal injury.
- Fuel in the fuel system remains under high pressure even when the engine is not running. Before repairing or disconnecting any of the fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

NOTE: This procedure is for diesel applications only.

1. NOTE: The fuel tank must be drained completely. Upon removal of the fuel level sensor, the tank must be inspected for contamination.

Remove the fuel tank.

2. Clean the area around the fuel level sensor lock ring.







3. Remove the fuel level sensor lock ring.
- To install, tighten to 81 Nm (60 lb-ft).

4. CAUTION: The fuel level sensor must be handled carefully to avoid damage to the float arm.

Completely remove the fuel level sensor from the fuel tank.

5. CAUTION: Make sure to install a new fuel level sensor gasket.

Remove and discard the fuel level sensor gasket.

6. To install, reverse the removal procedure.