Operation CHARM: Car repair manuals for everyone.
Home >> Ford >> 2006 >> Focus L4-2.3L VIN Z >> Repair and Diagnosis >> Powertrain Management >> Emission Control Systems >> Exhaust Gas Recirculation >> EGR Valve >> Service and Repair
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

EXHAUST GAS RECIRCULATION (EGR) VALVE







Removal and Installation

All vehicles
1. Drain the cooling system.
2. Remove the battery tray.







3. Loosen the clamps, disconnect the vent tube and remove the air cleaner outlet pipe.
- To install, tighten to 4 Nm (35 lb-in).

4. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.

2.0L engines







5. If equipped, disconnect and position the secondary air injection (AIR) valve inlet hose aside.

All vehicles
6. Disconnect the EGR valve coolant hose.
7. Remove the 2 bolts and the EGR valve.
- To install, tighten to 25 Nm (18 lb-ft).

8. NOTE: Clean and inspect the gasket mating surfaces.

To install, reverse the removal procedure.

9. Fill and bleed the cooling system.
pro multis · About Operation CHARM