Part 3
EngineAssembly (Steps 93-139)
93. Position the wiring harness onto the engine.
94. Connect the EOP switch electrical connector and the wiring harness pin-type retainer.
95. Attach the wiring harness retainer to the generator.
96. Connect the generator electrical connector.
97. Connect the generator B+ cable and install the nut.
^ Tighten to 6 Nm (53 inch lbs).
98. Connect the A/C compressor electrical connector.
99. Connect the CKP sensor electrical connector.
100. Install the wiring harness grommet.
101. Install the wiring harness retainer stud bolt.
^ Tighten to 10 Nm (89 inch lbs).
102. Install the heat shield, the nut and the bolt.
^ Tighten to 10 Nm (89 inch lbs).
103. Install the wiring harness retainer bolt on the rear of the LH cylinder head.
^ Tighten to 10 Nm (89 inch lbs).
104. Attach all of the wiring harness retainers to the LH valve cover and stud bolts.
105. Connect the LH camshaft VCT solenoid electrical connector.
106. Connect the 3 LH coil-on-plug electrical connectors.
107. Connect the LH HO2S electrical connector.
108. Connect the LH catalyst monitor sensor electrical connector.
109. Connect the LH CMP sensor electrical connector.
110. Install the LH radio interference capacitor and the bolt.
^ Tighten to 10 Nm (89 inch lbs).
111. Connect the CHT sensor electrical connector.
112. Connect the 6 fuel injector electrical connectors (3 shown).
113. Install the ground cable and the bolt.
^ Tighten to 10 Nm (89 inch lbs).
114. Connect the KS electrical connector.
115. Connect the RH CMP sensor electrical connector.
116. Install the RH radio interference capacitor and the bolt.
^ Tighten to 10 Nm (89 inch lbs).
117. Attach all of the wiring harness retainers to the RH valve cover and stud bolts.
118. Connect the heated positive crankcase ventilation (PCV) valve electrical connector.
119. Connect the 3 RH coil-on-plug electrical connectors.
120. Connect the RH VCT solenoid electrical connector.
FWD vehicles
121. Connect the RH catalyst monitor sensor electrical connector.
All vehicles
122. Connect the power steering pressure (PSP) switch electrical connector.
123. Using a new gasket, install the upper intake manifold and the 6 bolts.
^ Tighten in the sequence shown to 10 Nm (89 inch lbs).
124. Install the upper intake manifold support bracket and the 2 bolts (1 shown).
^ Tighten to 10 Nm (89 inch lbs).
125. Install the upper intake manifold support bracket and the 2 bolts (1 shown).
^ Tighten the upper bolt 10 Nm (89 inch lbs).
^ Tighten the lower bolt 24 Nm (18 ft. lbs).
126. Install the RH exhaust manifold heat shield and the 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs).
127. Connect the RH HO2S electrical connector.
128. Attach the wiring harness retainers to the upper intake manifold.
129. Connect the throttle body electrical connector.
130. Connect the PCV hose to the PCV valve.
131. Connect the PCV fitting electrical connector.
132. If equipped, position the block heater wiring harness onto the engine and attach all of the harness retainers.
133. If equipped, connect the block heater electrical connector and install the heat shield.
134. Install the special tool on the LH cylinder head.
135. Using the special tools, remove the engine from the stand.
136. NOTE: Lubricate the seal lips and bore with clean engine oil prior to installation.
Position the special tool onto the end of the crankshaft and slide a new crankshaft rear seal onto the tool.
137. Using the special tools, install the new crankshaft rear seal.
138. Install the crankshaft sensor ring.
139. Install the flexplate and the 8 bolts.
^ Tighten to 80 Nm (59 ft. lbs).
