Operation CHARM: Car repair manuals for everyone.

Fuel Tank Draining

FUEL TANK DRAINING


Special Tool(s):






Special Tool(s)

WARNING:
- Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
- Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
- This procedure involves fuel handling. Be prepared for spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.


All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Release the fuel system pressure.
3. Disconnect the battery ground cable.
4. Release the fuel tank filler cap and position it aside.







5. Insert a suitable fuel drain tube into the fuel tank filler pipe until it reaches the fuel tank inlet spout.
6. Attach the fuel storage tanker to the fuel drain tube and remove any residual fuel remaining in the fuel tank filler pipe.







7. CAUTION: The fuel pump (FP) module, fuel level sensor (if equipped) and the fuel tank inlet spout are below the fuel level when the fuel tank is completely full. Make sure to drain any residual fuel from the fuel tank filler pipe prior to removing the fuel tank filler pipe clamp and hose.

Release the fuel tank filler pipe hose-to-fuel tank inlet spout clamp.
- To install, tighten to 4 Nm (35 lb-in).

8. NOTE: The fuel tank filler pipe may have some residual fuel remaining in it after draining. Upon disconnecting the fuel tank filler pipe hose, carefully drain the residual fuel into a suitable container.

Remove the fuel tank filler pipe hose from the fuel tank inlet spout.







9. Insert a suitable fuel drain tube into the fuel tank inlet spout.
10. Attach the fuel storage tanker to the fuel drain tube and drain the fuel from the fuel tank.

All wheel drive (AWD) vehicles
11. Remove the rear seats.
12. Position aside the carpet and any insulation covering the fuel level sensor access cover.







13. Remove the 4 screws and the fuel level sensor access cover.







14. Disconnect the fuel level sensor electrical connector.

15. NOTE: Place absorbant pads in the general work area in case of fuel spillage.

Clean the surrounding area of the fuel level sensor mounting flange.







16. Release the lock tab, and using a suitable tool, rotate the fuel level sensor counterclockwise approximately 1/4 turn, lift and position aside.







17. Install a suitable fuel drain tube into the fuel level sensor aperture in the fuel tank.
18. Completely drain the remaining fuel from the RH side of the fuel tank.