Operation CHARM: Car repair manuals for everyone.

Seat Cushion - Front, 60 Percent

SEAT CUSHION - FRONT, 60 PERCENT


Part 1:






Part 2:






Disassembly and Assembly

WARNING:
- The safety belt pretensioner is a pyrotechnic device. Always wear safety glasses when repairing an air bag equipped vehicle and when handling a safety belt buckle pretensioner or safety belt retractor pretensioner. Never probe a pretensioner electrical connector. Doing so could result in pretensioner or air bag deployment and could result in personal injury.
- To reduce the risk of personal injury, do not use any memory saver devices.


NOTE:
- The air bag warning lamp illuminates when the restraints control module (RCM) fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
- The SRS must be fully operational and free of faults before releasing the vehicle to the customer.

All seats
1. Depower the supplemental restraint system (SRS).
2. Remove the 60 percent seat.
3. Remove the 60 percent seat backrest.
4. Separate and remove the armrest bracket inner and outer covers.







5. Open the armrest latch lower cover.
6. Remove the armrest and brackets from the seat track.
- Remove the 2 armrest latch-to-seat track bolts.
- To install, tighten to 45 Nm (33 lb-ft).

- Remove the 2 armrest bracket-to-seat track bolts.
- To install, tighten to 45 Nm (33 lb-ft).

Armrest disassembly







7. Remove the screw, release the clips and remove the armrest latch upper cover.







8. Detach the 2 pin-type retainers and remove the armrest latch lower cover.
9. Remove the armrest pivot bolt and armrest bracket.
- To install, tighten to 35 Nm (26 lb-ft).

10. Remove the 2 armrest latch bolts and armrest latch.
- To install, tighten to 45 Nm (33 lb-ft).

All seats
11. Release the cushion trim cover front and rear J-clips.
12. Remove the center seat safety belt bolt and center seat safety belt.
- To install, tighten to 55 Nm (41 lb-ft).







13. Remove the safety belt buckle pretensioner.
- Remove the tie strap.
- Disconnect the 2 safety belt buckle pretensioner electrical connectors.
- Remove the nut and safety belt buckle pretensioner.
- To install, tighten to 55 Nm (41 lb-ft).

14. Remove the 2 cushion frames from the seat track.
- Remove the 8 cushion frame-to-seat track bolts.
- To install, tighten to 25 Nm (18 lb-ft).

- Release the 4 cushion frame rear clips and straps from the seat track and remove both cushion frames.







15. Release the 4 cushion trim cover retainer clips and remove the trim cover and foam pad from the cushion frames.







16. CAUTION: Use care when separating the cushion trim cover from the hook-and-loop strip, or the hook-and-loop strip can be torn from the cushion foam pad.

Remove the cushion trim cover.
- Partially invert the cushion trim cover and separate the hook-and-loop strips.
- Remove the hog rings and separate the trim cover and foam pad.







17. Remove the inboard and outboard seat track rails.
- Remove the 6 seat track rail-to-seat track nuts from the inboard and outboard seat track rails.
- To install, tighten to 30 Nm (22 lb-ft).

- Remove the inboard and outboard seat track rails.
- Release and separate the seat track adjust handle from the seat track rails.

- NOTE: Note the spring position for installation.

Disconnect the spring.

- Slightly bend the tab and detach the seat adjust handle from the inboard seat track rail.

18. NOTE: Note wiring harness routing for installation.

Remove the wiring harness.
- Remove the 3 wiring harness bracket screws.
- Remove the tie strap and release the rear wiring harness bracket clip from the seat track.
- Separate the electrical connectors and wiring harness from the seat track.
- Route and remove the wiring harness and bracket.

19. To assemble, reverse the disassembly procedure.
20. Install the 60 percent seat backrest.
21. Install the 60 percent seat.
22. Repower the SRS.