Caliper Removal and Installation, Front

Brake Caliper

Material:

Disc Brake System - Exploded View:

Removal and Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Remove the brake pads.
3. Remove the brake caliper flow bolt and the 2 copper washers.
^ Discard the copper washers.
^ To install, tighten to 35 Nm (26 ft. lbs.)
4. Inspect the brake caliper for leaks.
^ If leaks are found, a new brake caliper must be installed.
5. To install, reverse the removal procedure.
6. Bleed the brake system.