Caliper Removal and Installation, Rear

Brake Caliper

Material:

Disc Brake System - Exploded View - Rear Brake Disc Components:

Removal and Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Remove the brake hose flow bolt and disconnect the hose.
^ Remove and discard the copper washers.
^ To install, tighten to 35 Nm (26 ft. lbs.)
3. Remove the 2 brake caliper guide pin caps and bolts.
^ Inspect the guide pin threads for damage and inspect the guide pin bushings for damage/wear. Install a new guide pin(s) and bushing(s) as necessary.
^ To install, tighten to 35 Nm (26 ft. lbs.)
4. Remove the brake caliper and remove the brake pads from the caliper.
5. Inspect the disc brake caliper dust boot for leaks and/or damage.
^ If leaks or damage are found, install a new brake caliper.





6. To install, reverse the removal procedure.
^ Bleed the brake system.