Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Procedures

Cylinder Head Distortion

1. NOTE: Make sure all cylinder head surfaces are clear of any gasket material, RTV, oil and coolant. The cylinder head surface must be clean and dry before running a flatness check.

NOTE: Use a straightedge that is calibrated by the manufacturer to be flat within 0.0002 in (0.005 mm) per running foot length. For example, if the straightedge is 24 inches (61 cm) long, the machined edge must be flat within 0.0004 in (0.010 mm) from end to end.

Using a straightedge and a feeler gauge, inspect the cylinder head for flatness in the sequence shown. If the cylinder head is distorted, install a new cylinder head.