Operation CHARM: Car repair manuals for everyone.

Flywheel: Service and Repair

Flywheel

Flexplate or Flywheel and Crankshaft Rear Seal - Exploded View:




Special Tool(s):





Removal
1. Remove the clutch disc and pressure plate.
2. Using the special tool, remove the bolts and the flywheel.





Installation

NOTE: Engine balancing is not required. Balance weights should not be installed on the new flywheel.

NOTE: Special bolts are used for installation. Do not use standard bolts.

1. Inspect the pilot bearing. Install a new pilot bearing as necessary.
2. Position the flywheel.
3. Using the special tool, install the bolts in the sequence shown, in 3 stages.
^ Stage 1: Tighten to 50 Nm (37 ft. lbs).
^ Stage 2: Tighten to 80 Nm (59 ft. lbs).
^ Stage 3: Tighten to 112 Nm (83 ft. lbs).





4. Install the clutch disc and the pressure plate.