Brake Caliper Removal and Installation, Rear

Brake Caliper

Material:

Removal

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673.For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. Remove the wheel and tire.
2. Remove the brake caliper flow bolt and position the brake hose aside.
^ Discard the 2 copper washers.
3. Remove the 2 brake caliper guide bolts and the brake caliper.
^ If a leaking or damaged caliper piston boot is found, install a new disc brake caliper.

Installation

1. CAUTION: Make sure that the caliper guide pin boots are fully seated or damage to the caliper guide pin boots can occur.

NOTE: Make sure that the brake caliper hose is not twisted during caliper installation.

Position the brake caliper onto the anchor plate and brake pads.
2. Install the 2 brake caliper guide pin bolts.
^ To install, tighten to 26 Nm (19 lb-ft).
3. Using 2 new copper washers, position the brake hose and install the brake caliper flow bolt.
^ Tighten to 25 Nm (18 lb-ft).
4. Install the wheel and tire.
5. Bleed the brake system.