Removal and Replacement

Brake Master Cylinder

Material:

Removal and Installation

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. Remove the air cleaner and air cleaner outlet tube.
2. Remove the battery and battery tray.
3. Disconnect the brake fluid level switch electrical connector.
4. Using a suitable suction device, remove the brake fluid from the brake master cylinder reservoir.
5. Disconnect the master cylinder brake tube fittings, plug the brake tubes and the brake master cylinder ports.
^ To install, tighten to 28 Nm (21 lb-ft).
6. Remove the 2 brake master cylinder nuts.
^ To install, tighten to 25 Nm (18 lb-ft).
7. Remove the brake master cylinder and reservoir.
8. To install, reverse the removal procedure.
^ Bleed the master cylinder and brake system.