Fuel Supply Line: Service and Repair

FUEL LINES

Part 1:

Part 2:

Removal and Installation

WARNING:
- Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
- Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
- Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Release the fuel system pressure.
3. Disconnect the fuel supply tube-to-fuel rail quick connect coupling.
4. Disconnect the fuel supply tube-to-fuel tube quick connect coupling.
5. Release the retainer clip and remove the fuel supply tube.
6. Remove the 3 bolts, pin-type retainer and the evaporative emission (EVAP) shield.
- To install, tighten to 9 Nm (80 lb-in).

7. Disconnect the fresh air tube-to-fuel vapor vent tube quick connect coupling.
8. Release the retainer clip and remove the fuel vapor vent tube.
9. Disconnect the fuel vapor tube-to-EVAP canister purge valve quick connect coupling.
10. Remove the 2 nuts and the 2 bundle retainer clips.
- To install, tighten to 9 Nm (80 lb-in).

11. Disconnect the fuel vapor tube-to-EVAP canister quick connect coupling.
12. Disconnect the fuel vapor tube from the dust separator.
13. Disconnect the fuel tank jumper tube-to-fuel tube quick connect coupling.
14. Release the 3 bundle retainer clips and remove the fuel tube, fuel vapor tube and the fresh air tube.
15. Disconnect the fuel tank jumper tube-to-fuel pump (FP) module quick connect coupling.
16. Release the retainer clip and remove the fuel tank jumper tube.
17. To install, reverse the removal procedure.