Part 1

Transaxle

Assembly (Steps 1-10)

Special Tool(s) (Part 1):

Special Tool(s) (Part 2):

Special Tool(s) (Part 3):

Special Tool(s) (Part 4):

Material:

Automatic Transaxle - Disassembled View (Part 1):

Automatic Transaxle - Disassembled View (Part 2):

Automatic Transaxle - Disassembled View (Part 3):

Automatic Transaxle - Disassembled View (Part 3):

Automatic Transaxle - Disassembled View (Part 4):

Automatic Transaxle - Disassembled View (Part 5):

Automatic Transaxle - Disassembled View (Part 6):

Automatic Transaxle - Disassembled View (Part 7):

Assembly
1. Prepare the transaxle for assembly by proceeding with the following steps:
^ Clean all parts (except the friction plates, seals and intermediate/overdrive band) in solvent.
^ Dry all parts with moisture-free regulated compressed air (do not use shop towels).
^ Lubricate all internal parts (including friction plates) with clean automatic transmission fluid.
^ Make sure the complete assortment of selective thickness parts are on hand for adjustments during assembly:
- Drive sprocket thrust washers.
- Driven sprocket thrust bearing shims.
- Differential case thrust bearing shims.
- Low/reverse clutch pressure plates.

^ During assembly, use petroleum jelly to hold the parts in place (do not use grease).
^ Lightly coat bolt and nut threads with automatic transmission fluid for correct installation torque specifications.

2. Install intermediate and overdrive band assembly into the transaxle case.





3. NOTE: Apply a thin coat of petroleum jelly to the pump support seals and to the pump bore in the transaxle. Lubricate the seal rings with clean automatic transmission fluid.

Install the pump assembly into the case.





4. NOTE: Tighten the bolts in the indicated sequence.

Install the pump assembly bolts.
^ Tighten to 11 Nm (8 lb-ft).





5. Using the special tools, install the low/reverse clutch piston.
^ Lubricate seals and piston bore with clean automatic transmission fluid.





6. Install the low/reverse clutch return spring assembly.





7. Install a new low/reverse clutch return spring retaining ring.





8. CAUTION: The low/reverse clutch wave spring is fitted in this position for measurement purposes only.

Install the low/reverse clutch wave spring.





9. Install the low/reverse clutch plates.
1 Install the low/reverse clutch external spline (steel) clutch plates.
2 Install the low/reverse clutch internal spline (friction) clutch plates.
3 Install the thin 8-wave low/reverse clutch cushion spring.
4 Install the low/reverse clutch pressure plate.





10. Install the special tool.