Part 2
TransaxleAssembly (Steps 11-25)
11. Measure the clearance between the low/reverse clutch pressure plate and the transmission end play gauge.
^ Take a second measurement on the opposite side.
^ Average the 2 measurements to get the clearance.
^ If the clearance is not within specification, select and fit the correct thickness pressure plate to obtain the specified clearance.
^ Pressure plate sizes:
- 2.57-2.46 mm (0.101-0.097 in).
- 2.36-2.26 mm (0.092-0.089 in).
- 2.16-2.06 mm (0.085-0.081 in).
12. NOTE: One tooth of the low/reverse clutch pressure plate is notched for identification.
Remove the special tool, the low/reverse clutch pressure plate, the low/reverse clutch external spline clutch plates (steel), the low/reverse clutch wave spring and the low/reverse clutch internal spline clutch plates (friction).
1 Low/reverse clutch pressure plate.
2 Low/reverse clutch external spline clutch plates (steel).
3 Low/reverse clutch wave spring.
4 Low/reverse clutch internal spline clutch plates (friction).
13. Install the No. 1 pump support thrust bearing assembly.
14. NOTE: Remove the seal sizer from forward/coast/direct clutch cylinder.
Install the forward/coast/direct clutch cylinder assembly and reverse clutch drum assembly.
15. Install the turbine shaft.
16. Install the No. 4 turbine shaft thrust bearing.
17. Install the forward one-way clutch and low/intermediate sun gear assembly.
18. Install the No. 5 low/intermediate sun gear thrust bearing.
19. Install the low/intermediate carrier assembly.
20. Install the No. 6 low/intermediate carrier thrust bearing.
21. Install the low/intermediate ring gear assembly.
22. Install the No. 7 reverse/overdrive sun gear thrust bearing.
23. Install the reverse/overdrive sun gear and shell assembly.
24. Install the reverse/overdrive carrier assembly with the captured No. 8 thrust bearing.
25. Install the thick, 10-wave low/reverse clutch wave spring.
