Operation CHARM: Car repair manuals for everyone.

60 Percent

SEAT BACKREST - FRONT, 60 PERCENT

Exploded View


Seat Backrest - Front, 40 Percent (Part 1):






Seat Backrest - Front, 40 Percent (Part 2):






Seat Cushion - Front, 40 Percent (Part 1):






Seat Cushion - Front, 40 Percent (Part 2):






Seat Cushion - Front, 60 Percent (Part 1):






Seat Cushion - Front, 60 Percent (Part 2):






Removal and Installation

WARNING:
- Never probe the electrical connectors on safety belt buckle/retractor pretensioners or adaptive load limiting retractors. Failure to follow this instruction may result in the accidental deployment of the safety belt pretensioners or adaptive load limiting retractors, which increases the risk of serious personal injury or death.
- Always carry or place a live air bag module with the air bag and deployment door/trim cover/tear seam pointed away from the body. Do not set a live air bag module down with the deployment door/trim cover/tear seam face down. Failure to follow these instructions may result in serious personal injury in the event of an accidental deployment.
- Never probe the electrical connectors on air bag, safety canopy or side air curtain modules. Failure to follow this instruction may result in the accidental deployment of these modules, which increases the risk of serious personal injury or death.
- If the seat side air bag cover has been damaged or separated from its mounting, or if the air bag material has been exposed, install a new seat side air bag module. Never try to repair the seat side air bag module. Failure to follow these instructions may result in the seat side air bag deploying incorrectly, which increases the risk of serious personal injury or death in a crash.
- Front seat backrest trim covers installed on seats equipped with seat side air bags cannot be repaired. A new trim cover must be installed. Cleaning is permissible. Failure to follow these instructions may result in the seat side air bag module deploying incorrectly and increase the risk of serious personal injury or death in a crash.


NOTE:
- If a side air bag deployment took place, a new seat back pad, trim cover and side air bag module and nuts must be installed. The seat back frame should be installed new if necessary.
- The air bag warning indicator illuminates when the restraints control module (RCM) fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
- The SRS must be fully operational and free of faults before releasing the vehicle to the customer.

1. Remove the front 60 percent seat.
2. Release tab and remove the manual recliner lever handle.
3. Remove the cushion side shield cover.
- Remove the front screw.
- Detach the retainer clips and remove the cover.







4. Remove the 5 screws and cushion side shield.
5. Release the backrest lower J-strip and unzip the 2 side zippers.

6. NOTE: Note the position of the side air bag module locator pin to the seat backrest frame for installation.

Remove the 2 side air bag module nuts.
- To install, tighten to 10 Nm (89 lb-in).

7. NOTE: Note the position of the side air bag module locator pin and mounting studs in the seat backrest trim cover deployment chute for installation.

Position the seat backrest foam aside and remove the side air bag module from the backrest frame. Then slide the side air bag module out of the seat backrest trim cover deployment chute.







8. Disconnect the electrical connector and remove the side air bag module.

9. NOTE: Note wiring harness routing for installation.

Route the backrest wiring harness from the cushion.
- Detach the clip and 3 pin-type retainers.

10. Remove the 4 backrest frame-to-seat track bolts and backrest.
- To install, tighten to 45 Nm (33 lb-ft).

11. WARNING:
- Check the seat side air bag deployment chute for damage. The deployment chute must not be repaired. If there is any damage to the deployment chute, a new seat back trim cover and deployment chute must be installed as a unit. Failure to follow these instructions may result in the seat side air bag module deploying incorrectly and increase the risk of serious personal injury or death in a crash.
- Before installing the seat side air bag module/deployment chute assembly:
- Inspect the side air bag module and mounting surfaces for any damage or foreign material.
- Remove any foreign material from the mounting surfaces of the deployment chute, the seat backrest frame mounting bracket and the air bag module cavity in the seat backrest foam pad.
- Install new parts if damaged.

Failure to follow these instructions may result in the seat side air bag deploying incorrectly, which increases the risk of serious personal injury or death in a crash.

- If the seat side air bag cover has been damaged or separated from its mounting, or if the air bag material has been exposed, install a new seat side air bag module. Never try to repair the seat side air bag module. Failure to follow these instructions may result in the seat side air bag deploying incorrectly, which increases the risk of serious personal injury or death in a crash.


To install, reverse the removal procedure.

12. Install the 60 percent seat.