Caliper Removal and Installation, Rear

Brake Caliper

Rear Disc Brake Components:

Removal and Installation

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. Remove the wheel and tire.
2. Remove the brake hose flow bolt and disconnect the hose.
^ Remove and discard the copper washers.
^ To install, tighten to 40 Nm (30 lb-ft).
3. Remove the 2 brake caliper guide pin caps and bolts.
^ Inspect the guide pin threads for damage, install a new guide pin(s) as necessary.
^ To install, tighten to 38 Nm (28 lb-ft).
^ Clean and dry guide pin threads as necessary.
4. Remove the brake caliper and remove the brake pads from the caliper.
5. Inspect the disc brake caliper dust boot for leaks and/or damage.
^ If leaks or damage are found, install a new brake caliper.





6. CAUTION: Do not apply lubricant to guide pin threads or incorrect tightening of the guide pins may result.

To install, reverse the removal procedure.
^ Install new guide pin bushings.
^ Apply supplied white lubricant to the inside of the guide pin bushings.
7. Bleed the brake system.