Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Control Solenoid: Service and Repair

EXHAUST GAS RECIRCULATION (EGR) SYSTEM MODULE







Exploded View

Removal and Installation
1. Disconnect the EGR system module electrical and vacuum connectors.
2. Disconnect the EGR system module-to-exhaust manifold tube upper fitting.
- To install, tighten to 40 Nm (30 lb-ft).







3. NOTE: When installing the new EGR module gasket, install with the side with the raised circle facing the intake manifold.

Remove the bolts, the EGR system module and the gasket. Discard the gasket.
- To install, tighten to 25 Nm (18 lb-ft).

4. NOTE: The EGR system module sealing surfaces are soft metals.

Carefully clean the EGR system module sealing surfaces.

5. To install, reverse the removal procedure.
- Install a new EGR system module gasket.