Transfer Case - Mechanical Shift
REMOVALTransfer Case - Mechanical Shift:
1. NOTE: Index-mark the driveshaft to maintain initial driveshaft balance during installation.
Remove the front driveshaft.
2. NOTE: To maintain initial driveshaft balance, index-mark the rear driveshaft.
Remove the rear driveshaft.
3. Remove the 4 skid plate bolts and the skid plate, if equipped.
4. Drain the fluid if the transfer case is to be disassembled.
5. Disconnect the transfer case wire harness.
6. NOTE: The transfer case shift linkage assembly is serviced as an assembly only. If any part is damaged or worn, install a new assembly.
Using a 5/8-inch wrench, disconnect the shift linkage from the shift bracket.
7. Disconnect the vent tube.
8. Using a suitable jack, support the transfer case. Secure the transfer case to the jack with a safety strap.
9. Remove the 6 transfer case-to-transmission bolts and separate the transfer case from the transmission.
10. Lower the transfer case from the vehicle.
11. Remove the transfer case-to-transmission gasket and clean the mating surfaces.