Operation CHARM: Car repair manuals for everyone.

Part 2

Engine








Installation (Steps 31-60)
31. Connect the upper and lower PCM electrical connectors.





32. Connect the 68-pin connector to the power distribution box.
^ Tighten to 6 Nm (53 lb-in).
^ Attach the power distribution box upper housing to the lower housing.





33. Install the power distribution box cover.
34. Attach the 2 wiring harness pin-type retainers.





35. Attach the pin-type wire harness retainer to the cowl.





36. Connect the 2 heater hoses to the coolant tube assembly at the rear of the engine.





37. Install the evaporative emissions (EVAP) canister purge valve.
^ Connect the lower EVAP tube and electrical connector to the EVAP canister purge valve.





38. Connect the EVAP tube and brake booster vacuum supply tube to the throttle body (TB) spacer.





39. Connect the fuel supply tube.





40. Connect the coolant hose to the coolant pump.





41. Connect the coolant hose to the thermostat housing.





42. Connect the coolant hose to the coolant tube assembly (above the generator).





43. Connect the coolant hose from the charge air cooler (CAC).





44. NOTE: RH bolt shown, LH similar.

Install the cooling fan assembly and the 2 bolts.
^ Tighten to 9 Nm (80 lb-in).





45. Connect the cooling fan electrical connector.





46. Connect the upper radiator hose from the thermostat housing.





47. Install the SC coolant degas bottle.
48. Install the engine coolant degas bottle.
49. Install the 2 steering column dash boot nuts.
^ Tighten to 9 Nm (80 lb-in).





50. Install the battery tray and battery. For additional information, refer to Battery.
51. Install the air cleaner and air cleaner outlet pipe.

52. NOTE: Use the hood hinge location index marks made during removal to aid in hood installation.

Install the hood and 4 bolts.
^ Tighten to 12 Nm (9 lb-ft).
53. Connect the windshield washer hose and position the hood insulation.





54. Install the hood insulation pin-type retainer and attach the 2 windshield washer hose retainers.





55. Install the strut tower cross brace and the 4 nuts.
^ Tighten to 35 Nm (26 lb-ft).





56. Fill the engine with clean engine oil.
57. Install the battery and tray. For additional information, refer to Battery.
58. Fill and bleed the engine cooling system.
59. Fill and bleed the SC cooling system.
60. Fill the power steering system.