Operation CHARM: Car repair manuals for everyone.

Part 1

Engine

Assembly (Steps 1-14)








Major Upper Engine Components

Major Upper Engine Components (Part 1):




Major Upper Engine Components (Part 2):





Cylinder Block - Lower

Cylinder Block - Lower (Part 1):




Cylinder Block - Lower (Part 2):





All vehicles
1. Install the crankshaft upper main bearings.





2. NOTE: Lubricate the crankshaft journals and the crankshaft main bearings with clean engine oil.

Install the crankshaft.





3. NOTE: Lubricate the inner and outer sealing surfaces of the crankshaft rear oil seal with clean engine oil.

Install the crankshaft rear oil seal.





4. Apply 2 dots of gasket maker between the rear bearing cap and the cylinder block.





5. Install the crankshaft lower main bearings.





6. Install the main bearing caps.





7. Wedge a large screwdriver at the location shown to hold the crankshaft forward until all the bolts are tightened.





8. Install the bolts and tighten in the sequence shown.
^ Tighten to 80 Nm (59 lb-ft).
^ For crankshaft and crankshaft bearing component tests, refer to Engine.





9. If removed, install the camshaft bearings.
^ Use the Camshaft Service Set.





10. NOTE: Lubricate the camshaft and the camshaft bearings with clean engine oil.

Install the camshaft.





11. Install the camshaft retainer.
^ Tighten to 10 Nm (89 lb-inch).





12. Inspect the camshaft end play.
13. Align the timing marks.





14. Install the timing chain, the camshaft sprocket and the crankshaft sprocket as an assembly.