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Body - Window Chatter/Shudder During Operation

TSB 09-22-5

11/16/09

WINDOW CHATTER/SHUDDER

FORD:
2008-2009 Ranger

ISSUE
Some 2008-2009 Ranger vehicles may experience window chatter/shudder when the window travels up or down.

ACTION
Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

Verify correct grease amount on the window Run. Open the upper door glass Run attachment slot to allow further forward adjustment.

1. Remove door trim panel following Workshop Manual (WSM), Section 501-05.





2. Inspect window Run and add grease if necessary using Motorcraft� Multi-Purpose Grease. (Figure 1)





3. With window in down position, remove the top and bottom center door glass Run retainer nuts and push door glass Run A to the side. (Figure 2)

4. Rework the upper glass Run attachment slot. (Figure 2)

a. Remove approximately 5/64" (2 mm) of material at W and 25/64" (10 mm) at H.

b. Remove material from the front of vehicle side of the slot. Be careful to not leave burrs on the panel.

c. Coat newly exposed metal areas with Motorcraft(R) Anti-Corrosion Coating.

5. Reposition glass Run A and loosely attach fasteners.

6. Raise glass to full up position. While pushing outward on the lower attachment. Torque glass Run attachment nuts, tighten to 106 lb-in. (12 N.m). Be careful not to force a different position of the stud when installing the upper nut.

7. Install trim panel following WSM, Section 501-05-1.





Parts Block

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION DESCRIPTION TIME

092205A 2008-2009 Ranger: Follow 0.3 Hr.
Service Procedure To
Adjust And Grease The
Glass Run On One (1)
Door (Do Not Use With
Any Other Labor
Operations)

092205B 2008-2009 Ranger: Follow 0.6 Hr.
Service Procedure To
Adjust And Grease The
Glass Run On (2) Doors
(Do Not Use With Any
Other Labor Operations)

DEALER CODING
CONDITION
BASIC PART NO. CODE
1023288 07





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