Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

EXHAUST GAS RECIRCULATION (EGR) VALVE

Exploded View


Part 1:






Part 2:






Removal and Installation
1. Disconnect the EGR valve vacuum hose.
2. Detach the EGR valve tube fitting.
- To install, tighten to 50 Nm (37 lb-ft).

3. Remove the EGR valve bolts, the EGR valve and the gasket.
- Discard the gasket.
- To install, tighten to 25 Nm (18 lb-ft).

4. NOTE: The EGR valve sealing surfaces are soft metals.

To install, reverse the removal procedure.
- Carefully clean the EGR valve sealing surfaces.
- Install a new EGR valve gasket.