Fuel Filler Hose: Service and Repair

FUEL TANK FILLER PIPE

Exploded View

Fuel Tank (Part 1):

Fuel Tank (Part 2):

Fuel Tank Filler Pipe (Part 1):

Fuel Tank Filler Pipe (Part 2):

Removal and Installation

WARNING:
- Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
- Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
- Remove the fuel filler cap slowly. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out. Failure to follow these instructions may result in serious personal injury.

1. With the vehicle in NEUTRAL, position it on a hoist
2. Disconnect the battery ground cable.
3. Remove the fuel tank filler pipe screws.
- To install, tighten to 2 Nm (18 lb-in).







4. Remove the fuel tank filler pipe ground strap and bolt from the frame.
- To install, tighten to 15 Nm (11 lb-ft).







5. Disconnect the fuel tank filler pipe vent hose quick connect coupling at the fuel pump.







6. Loosen the fuel tank filler pipe hose clamp on the fuel tank. Remove the fuel tank filler pipe hose from the fuel tank.
- To install, tighten to 3 Nm (27 lb-in).







7. Remove the fuel tank filler pipe from the vehicle.
8. To install, reverse the removal procedure.