Extension Housing Gasket

Extension Housing Gasket - Four Wheel Drive (4WD)

Extension Housing Gasket - Four Wheel Drive (4WD):

Removal
1. Remove the transfer case.
2. Remove the wire harness locators from the extension housing wire bracket.
3. Remove the insulator nuts.
4. Raise and support the transmission.
5. Remove the 6 extension housing screws and studs.

6. NOTE: The parking pawl, parking pawl return spring and parking pawl shaft may fall out during removal of the extension housing.

Remove the extension housing. Discard the extension housing gasket.

Installation
1. Clean the extension housing and install a new extension housing gasket. Make sure that the parking pawl, spring and shaft are correctly installed.





2. NOTE: Make sure the parking lever actuating rod is correctly seated in the case parking rod guide cup.

Position the extension housing and install the 6 extension housing screws and studs.
^ Tighten to 47 Nm (35 lb-ft).

3. Install the insulator into the crossmember.
^ Tighten to 90 Nm (66 lb-ft).

4. Install the wire harness locators from the extension housing wire bracket.
5. Install the transfer case.
6. Fill the transmission with clean automatic transmission fluid to the correct level and check for correct transmission operation.