Dana 35-Front Drive Axle/Differential

Axle Assembly











Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove the front halfshafts.
3. Remove the front driveshaft.

4. NOTE: Use the Axle Service Plug to plug the axle openings.

Secure the axle housing to a suitable lift.





5. Remove and discard the 3 bolts.
^ To install, using new bolts, tighten to 66 Nm (49 lb-ft).








6. Disconnect the vent hose from the front axle housing.





7. Lower the axle 25 mm (1 inch) and move to the right 19 mm (0.75 inch).
8. Lower the axle from the vehicle.

Installation

1. NOTE: Install a new retainer circlip on the left inboard constant velocity (CV) joint housing. If reinstalling the original axle housing, install a new retainer circlip on the right side.

NOTE: Make sure the halfshaft circlips fully seat.

To install, reverse the removal procedure.
^ Fill the front axle with the correct type and quantity of lubricant.