Operation CHARM: Car repair manuals for everyone.

Cover Seal




Cover Seal













Removal

NOTE: A new Power Transfer Unit (PTU) intermediate shaft seal must be installed whenever the intermediate shaft or PTU is removed from the vehicle.

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Remove the PTU. For additional information, refer to Power Transfer Unit (PTU) Transfer Case - Power Transfer Unit (PTU) - Removal.

3. Using the Collet and Slide Hammer, remove and discard the deflector.

4. Remove the seal using the Slide Hammer and a suitable seal puller inserted into the groove seal.





Installation

1. Using the Halfshaft Oil Seal Installer, Rear Axle Oil Seal Installer and Handle, install the cover seal.
- The seal is correctly installed if it is flush with the PTU case cover.





2. Using the Handle and PTO Driven Gear Oil Seal Installer, install the deflector.

3. Install the PTU. For additional information, refer to Power Transfer Unit (PTU) Transfer Case - Power Transfer Unit (PTU) - Removal.