Operation CHARM: Car repair manuals for everyone.
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System Specifications













a The time required for the plunger to leak down 1.6 mm (0.062 in) of travel with 222 N force and leak-down fluid in the lash adjuster.

b The pin bore and crank bearing bore must be parallel and in the same vertical plane within the specified total difference when measured at the ends of a 203 mm bar, 105.5 mm on each side of rod centerline.


MAIN BEARING CAP TORQUE & SEQUENCE:

Install the 10 vertical main bearing cap fasteners and tighten in 2 stages, in the sequence shown.
Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten an additional 90 degrees.






Install the 10 side bolts and tighten them in 2 stages, in the sequence shown.
Stage 1: Tighten to 30 Nm (22 lb-ft).
Stage 2: Tighten an additional 90 degrees.





CRANKSHAFT PULLEY:

Tighten the new crankshaft pulley bolt in 4 stages.
Stage 1: Tighten to 90 Nm (66 lb-ft).
Stage 2: Loosen 360 degrees.
Stage 3: Tighten to 50 Nm (37 lb-ft).
Stage 4: Tighten an additional 90 degrees.