Part 1

Engine









1. Position the engine in the vehicle.

2. Remove the floor crane and the jack supporting the transmission.

3. NOTE: Align the engine-to-transmission dowels before installing the engine-to-transmission bolts.

Position the shifter cable support bracket and install the 2 transmission-to-engine bolts.

- Tighten to 47 Nm (35 lb-ft).





4. Install the RH lower transmission-to-engine bolt.
- Tighten to 47 Nm (35 lb-ft).





5. NOTE: RH shown, LH similar.

Install the 4 engine support insulator nuts.

- Tighten to 90 Nm (66 lb-ft).





6. Install the shift cable to the mounting bracket and shift linkage.





7. Install 4 new torque converter nuts.
- Rotate the crankshaft to access all of the torque converter nuts.

- Tighten to 40 Nm (30 lb-ft).





8. Install the cylinder block opening cover.





9. Position the flexplate inspection cover and install the 2 bolts.
- Tighten to 34 Nm (25 lb-ft).





10. If equipped, install the A/C compressor and the 3 bolts.
- Tighten to 25 Nm (18 lb-ft).





11. Position the exhaust Y-pipe and install the 4 nuts.
- Tighten to 40 Nm (30 lb-ft).





12. NOTICE: The oil cooler must be replaced or severe damage to the engine can occur.

NOTE: Make sure the tab on the oil filter adapter nests into the notch in the oil cooler.

Position a new oil cooler on the oil filter adapter and install the threaded insert.

- Tighten to 58 Nm (43 lb-ft).





13. Install a new oil filter.
- Tighten to 16 Nm (142 lb-in).





14. Connect the 2 oil cooler coolant hoses.





15. Position the transmission fluid cooler tube support bracket and install the nut.
- Tighten to 30 Nm (22 lb-ft).





16. Using the Teflon Seal Installer Set, install a new Teflon(R) seal on the power steering pressure tube.





17. Connect the power steering pressure tube and the power steering reservoir hose to the power steering pump.
- Tighten to 20 Nm (177 lb-in).





18. Install and tighten the oil drain plug.
- Tighten to 23 Nm (17 lb-ft).





19. Position the fuel tube support bracket and install the 4 upper transmission-to-engine bolts.
- Tighten to 47 Nm (35 lb-ft).





20. Position the ground wire and install the bolt.
- Tighten to 10 Nm (89 lb-in).





21. Connect the LH Heated Oxygen Sensor (HO2S) sensor electrical connector and retainer.





22. Position the transmission wiring harness and connect the transmission wiring harness retainer.





23. Connect the LH HO2S sensor electrical wiring harness retainer to the rear of the LH cylinder head.





24. Connect the transmission wiring harness retainers to the engine wiring harness.





25. NOTE: Do not reuse the O-ring seals. Lubricate the new O-ring seals with clean engine coolant before installing the heater outlet tube.

Insert the heater outlet tube over the new seals.





26. Install the 2 heater outlet tube studs.
- Tighten to 40 Nm (30 lb-ft).





27. Connect the hose to the heater outlet tube.





28. Connect the RH HO2S sensor wiring harness retainer to the heater coolant outlet tube bracket.





29. Connect the RH HO2S electrical connector and install the transmission fluid filler tube.





30. Connect the attachments to the transmission fluid filler tube and install the fluid level indicator.

1. Connect the rear heater hose hanger.

2. Install the fluid level indicator.





31. Install the engine oil filler tube support strap bolt.
- Tighten to 10 Nm (89 lb-in).





32. Position the mounting bracket, install the ground strap and nut, and connect the electrical connectors to the bracket.
- Tighten to 25 Nm (18 lb-ft).





33. Position the generator wiring harness and connect the generator wiring harness retainer.





34. Connect the engine wiring harness electrical connectors.





35. Connect the engine wiring harness retainer and the 2 PCM electrical connectors.





36. Connect the lower radiator hose to the oil filter adapter coolant inlet.





37. NOTE: LH shown, RH similar.

Position the lower radiator support and install the 12 bolts.

- Tighten to 20 Nm (177 lb-in).





38. Position the wiring harness and connect the 4 wiring harness retainers.





39. Connect the 2 headlamp wiring harness retainers and position the ground wire and install the bolt.
- Tighten to 10 Nm (89 lb-in).





40. NOTE: RH shown, LH similar.

Position the upper radiator support and install the 8 bolts.

- Tighten to 20 Nm (177 lb-in).