Fuel Pump Module

Fuel Pump Module









Removal and Installation

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.

WARNING: Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

NOTE: The Fuel Pump (FP) module has a serviceable fuel level sender. For additional information, refer to Fuel Level Sender Fuel Level Sender.

All vehicles

1. Release the fuel system pressure. For additional information, refer to Fuel Delivery and Air Induction.

2. Disconnect the battery ground cable. For additional information, refer to Battery.

3. Remove the fuel tank. For additional information, refer to Fuel Tank Fuel Tank.

4. NOTE: Clean the Fuel Pump (FP) module connection, coupling, flange surface and the immediate surrounding area of any dirt or foreign material.

Disconnect the FP module electrical connector.

5. Disconnect the fuel tank jumper tube-to-FP module quick connect coupling. For additional information, refer to Fuel Delivery and Air Induction.

6. NOTICE: Carefully install the Fuel Tank Sender Unit Wrench to avoid damaging the Fuel Pump (FP) module when removing the lock ring.

Install the Fuel Tank Sender Unit Wrench and remove the FP module lock ring.





All-Wheel Drive (AWD) vehicles

7. NOTICE: The Fuel Pump (FP) module must be handled carefully to avoid damage to the float arm.

Carefully lift the FP module out of the fuel tank enough to access and disconnect the internal fuel tube-to-FP module quick connect coupling. For additional information, refer to Fuel Delivery and Air Induction.

All vehicles

8. NOTICE: The Fuel Pump (FP) module must be handled carefully to avoid damage to the float arm.

NOTE: The FP module will have residual fuel remaining internally, drain into a suitable container.

Completely remove the FP module from the fuel tank.

9. NOTE: Inspect the mating surfaces of the FP module flange and the fuel tank O-ring seal contact surfaces. Do not polish or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new FP module or fuel tank if the O-ring seal contact area is bent, scratched or corroded.

Remove the FP module O-ring seal.

10. NOTE: To install, apply clean engine oil to the O-ring seal.

NOTE: Install a new lock ring if it is bent, damaged or corroded.

NOTE: Make sure the alignment tab on the FP module and the fuel tank meet before tightening the FP module lock ring.

To install, reverse the removal procedure.
- Install a FP module O-ring seal.