Operation CHARM: Car repair manuals for everyone.

Fuel Lines




Fuel Lines

Removal and Installation

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.

NOTE: During the repair or replacement of fuel-related components, all liquid and vapor fuel openings must be capped, taped or otherwise appropriately protected to prevent the ingress of dirt or other contamination. All caps, tape and other protective materials must be removed prior to installation.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Vehicle Jacking and Lifting.

2. Release the fuel system pressure. For additional information, refer to Fuel Delivery and Air Induction.

3. Disconnect the battery ground cable. For additional information, refer to Battery.

4. Disconnect the spring lock coupling at the engine and the vapor tube quick connect coupling at the purge valve. For additional information, refer to Fuel Delivery and Air Induction.

5. Disconnect the quick connect coupling at the fuel filter and the vapor tube quick connect coupling at the fuel tank. For additional information, refer to Fuel Delivery and Air Induction.

6. Remove the transmission. For additional information, refer to Automatic Transmission/Transaxle &/or Transmission Control Systems.

7. Remove the fuel lines from the vehicle.

8. To install, reverse the removal procedure.