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Exhaust Gas Recirculation (EGR) System Module




Exhaust Gas Recirculation (EGR) System Module - 4.0L SOHC

Removal and Installation

1. Disconnect the EGR system module electrical and vacuum connectors.

2. Disconnect the EGR system module-to-exhaust manifold tube upper fitting.
- To install, tighten to 40 Nm (30 lb-ft).

3. NOTE: When installing the new EGR module gasket, install with the side with the raised circle facing the intake manifold.

Remove the 2 bolts, the EGR system module and the gasket. Discard the gasket.

- To install, tighten to 25 Nm (18 lb-ft).





4. NOTE: The EGR system module sealing surfaces are soft metals.

Carefully clean the EGR system module sealing surfaces.

5. To install, reverse the removal procedure.
- Install a new EGR system module gasket.