Fuel Pump

Fuel Pump













Removal

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.

NOTE: During the repair or replacement of fuel-related components, all liquid and vapor fuel openings must be capped, taped or otherwise appropriately protected to prevent the ingress of dirt or other contamination. All caps, tape and other protective materials must be removed prior to installation.

1. Remove the Fuel Tank Pressure (FTP) sensor and vapor tube assembly. For additional information, refer to Evaporative Emissions System.

2. Disconnect the fuel supply tube-to-Fuel Pump (FP) quick connect coupling. For additional information, refer to Fuel Delivery and Air Induction.

3. Remove the fuel supply tube.

4. Using the Fuel Tank Sender Unit Wrench, remove the FP locking ring.





5. NOTE: The FP module must be handled carefully to avoid damage to the float arm and filter.

Remove the FP module and the O-ring seal. Discard the O-ring seal.

Installation

1. NOTE: The FP module must be handled carefully to avoid damage to the float arm and filter.

Install a new O-ring seal and the FP module.

2. NOTE: The FP module locking ring is a cam-type lock. Turn the locking ring until it stops and is locked in place.

Using the Fuel Tank Sender Unit Wrench, install the FP module locking ring.





3. Install the fuel supply tube.

4. Connect the fuel supply tube-to-FP quick connect coupling. For additional information, refer to Fuel Delivery and Air Induction.

5. Install the FTP sensor and vapor tube assembly. For additional information, refer to Evaporative Emissions System.