Expansion Valve: Service and Repair

Thermostatic Expansion Valve













Removal and Installation

NOTE: An in-line filter is installed in the auxiliary evaporator inlet line at the floorpan bracket connection. A restriction in this filter may cause misdiagnosis of a failed Thermostatic Expansion Valve (TXV). This filter must be inspected before a new TXV is installed.

1. Recover the refrigerant.

2. Remove the D-pillar trim panel. Service and Repair

3. Detach the rear portion of the LH quarter trim panel and position away from the TXV.

4. Remove the 4 clips and the TXV cover.

5. Remove the insulating tape.
- Retain the tape for reuse.





6. Remove the temperature sensing bulb clip and detach the temperature sensing bulb from the evaporator outlet line.





7. Disconnect the 2 TXV fittings and remove the TXV.
- Discard the O-ring seals.

- To install, tighten to 23 Nm (17 lb-ft).

8. To install, reverse the removal procedure.
- Install new O-ring seals.

- Lubricate the refrigerant system with the correct amount of clean PAG oil.

9. Evacuate, leak test and charge the refrigerant system.