Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Body Repairs




General Specifications





Weld Nugget Chart











Descriptions of Ford Steel Families





Ford Recommended Steel Repairability Matrix





a Cold repairs can be performed if damage excludes kinks. May section only if approved procedure in information
b Dual phase steels DP 700, DP 780 and DP 980 must be replaced at factory joints, no sectioning unless approved procedure in information
c For DP 980, use MIG plug welding only, no stitch welding
d Boron components must be replaced at factory joints, no sectioning allowed