Brake Caliper

Brake Caliper





Removal

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

1. Remove the wheel and tire. For additional information, refer to Wheels and Tires Removal and Replacement.

2. Release the wheel speed sensor wiring harness from the brake flexible hose.





3. Remove the brake caliper flow bolt and position the brake flexible hose aside.
- Discard the 2 copper washers.

4. NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.

Remove the 2 brake caliper guide pin bolts and the brake caliper.

- If leaks or damaged boots are found, install a new disc brake caliper.

Installation

1. NOTICE: Tighten the bottom caliper bolt before tightening the top caliper bolt or damage to guide pins may occur.

NOTICE: Make sure the caliper pin boots are correctly seated to prevent damage to the guide pins.

Position the brake caliper and install the 2 brake caliper guide pin bolts.

- Tighten to 37 Nm (27 lb-ft).

2. Using 2 new copper washers, position the brake flexible hose and install the brake caliper flow bolt.
- Tighten to 40 Nm (30 lb-ft).

3. Attach the wheel speed sensor wiring harness to the brake flexible hose.





4. Bleed the brake caliper. For additional information, refer to Brake System - General Information Component Bleeding for component bleeding.

5. Install the wheel and tire. For additional information, refer to Wheels and Tires Removal and Replacement.
- Apply brakes several times to verify correct brake operation.