Exhaust Manifold - RH

Exhaust Manifold - RH













Removal

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Remove the RH inner fenderwell. For additional information, refer to Front End Body Panels Fender Splash Shield.

3. Remove the RH engine support insulator. For additional information, refer to Engine Support Insulators Removal and Replacement.

4. Remove the 2 bolts and the exhaust manifold heat shield.

5. Remove the 8 exhaust manifold nuts, the 8 studs and the exhaust manifold.
- Discard the exhaust manifold nuts and studs.

6. NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.

NOTE: Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging.

Remove and discard the 2 exhaust manifold gaskets. Clean the sealing surfaces with metal surface prep.

7. Inspect the exhaust manifold. For additional information, refer to Engine System - General Information Exhaust Manifold Cleaning and Inspection.

Installation

1. Using 2 new exhaust manifold gaskets and 8 new studs, position the 2 gaskets and exhaust manifold and install the 8 studs.
- Tighten to 12 Nm (106 lb-in).

2. Using 8 new exhaust manifold nuts, install the 8 nuts.
- Tighten to 25 Nm (18 lb-ft) in the sequence shown.

Exhaust Manifold - RH:

3. Position the exhaust manifold heat shield and install the 2 bolts.
- Tighten to 13 Nm (115 lb-in).

4. Install the RH engine support insulator. For additional information, refer to Engine Support Insulators Removal and Replacement.

5. Install the RH inner fenderwell. For additional information, refer to Front End Body Panels Fender Splash Shield.