Special Tool (S)
Engine
Special Tool(s)
2,200# Floor Crane, Fold Away: 300-OTC1819E
Bar, Engine Spreader: 303-1454
Compressor, Piston Ring: 303-D032 (D81L-6002-C)
Dial Indicator Gauge with Holding Fixture: 100-002 (TOOL-4201-C)
Eye, Engine Lift: 303-1245
Handle: 205-153 (T80T-4000-W)
Hold Down, Secondary Chain: 303-1530
Installer, Differential Bearing Cone: 205-142 (T80T-4000-J)
Installer, Spindle Bearing: 205-149 (T80T-4000-R)
Installer, Crankshaft Vibration Damper: 303-102 (T74P-6316-B)
Installer, Front Cover Oil Seal: 303-335
Installer, Front Crankshaft Seal: 303-1251
Installer, Rear Main Seal: 303-1250
Installer, VCT Spark Plug Tube Seal: 303-1247/2
Strap Wrench: 303-D055 (D85L-6000-A)
Tool, Camshaft Holding: 303-1248
Material Item Specification
Motorcraft(R) High Performance Engine RTV Silicone
TA-357 WSE-M4G323-A6
Motorcraft(R) Metal Surface Prep
ZC-31-A -
Motorcraft(R) SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft(R) SAE 5W-20 Super Premium Motor Oil (Canada)
XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada) WSS-M2C945-A
Motorcraft(R) Specialty Orange Engine Coolant
VC-3-B (US); CVC-3-B (Canada) WSS-M97B44-D
Motorcraft(R) Silicone Gasket Remover
ZC-30 -
Engine Upper
Item Part Number Description
1 14A411 Engine control harness
2 9424 Upper intake manifold
3 9J444 Upper intake manifold support bracket
4 9F797 Fuel rail
5 9424 Lower intake manifold
6 8A586 Thermostat housing
7 12A699 Knock Sensor (KS)
Engine Upper - LH Cylinder Head
Item Part Number Description
1 12029 Ignition coil-on-plug (3 required)
2 6582 LH valve cover
3 6K602 Valve train oil feed tube
4 6A258 LH camshaft cap (6 required)
5 6K254 LH secondary timing chain tensioner
6 6M280 Intake camshaft Variable Camshaft Timing (VCT) oil control solenoid
7 6M280 Exhaust camshaft VCT oil control solenoid
8 6B280 Camshaft mega cap
9 6K297 LH secondary tensioner shoe
10 6256 Intake camshaft VCT assembly
11 6C525 Exhaust camshaft VCT assembly
12 6268 LH secondary timing chain
13 6250 LH intake camshaft
14 6250 LH exhaust camshaft
15 12405 Spark plug (3 required)
16 6500 Valve tappet (32 required)
17 6B288 LH cylinder head Camshaft Position (CMP) sensor (2 required)
18 6049 LH cylinder head
19 W712244 LH exhaust manifold stud (6 required)
20 6051 LH cylinder head gasket
21 9448 LH exhaust manifold gasket
22 9431 LH exhaust manifold
Engine Upper - RH Cylinder Head
Item Part Number Description
1 12029 Ignition coil-on-plug (3 required)
2 6582 RH valve cover
3 6A258 RH camshaft cap (6 required)
4 6K602 Valve train oil feed tube
5 6K254 RH secondary timing chain tensioner
6 6B280 Camshaft mega cap
7 6M280 Intake camshaft Variable Camshaft Timing (VCT) oil control solenoid
8 6M280 Exhaust camshaft VCT oil control solenoid
9 6K297 RH secondary tensioner shoe
10 6256 Intake camshaft VCT assembly
11 6C525 Exhaust camshaft VCT assembly
12 6268 RH secondary timing chain
13 6250 RH intake camshaft
14 6250 RH exhaust camshaft
15 12405 Spark plug (3 required)
16 6500 Valve tappet (32 required)
17 6B288 RH cylinder head Camshaft Position (CMP) sensor (2 required)
18 6G004 Cylinder Head Temperature (CHT) sensor
19 6049 RH cylinder head
20 6051 RH cylinder head gasket
21 W712244 RH exhaust manifold stud (6 required)
22 9448 RH exhaust manifold gasket
23 9430 RH exhaust manifold
Engine Front
Item Part Number Description
1 6A340 Crankshaft pulley bolt
2 6378 Crankshaft pulley washer
3 6312 Crankshaft pulley
4 6700 Crankshaft front seal
5 8501 Coolant pump
6 6019 Engine front cover
7 6268 Timing chain
8 6306 Crankshaft timing sprocket
9 6K254 Primary timing chain tensioner
10 6K255 Primary timing chain tensioner arm
11 6B274 LH lower primary timing chain guide
12 8501 Channel cover plate
13 6M256 RH primary timing chain guide
14 6K297 LH upper primary timing chain guide
15 6010 Cylinder block
Lower Engine Block (View 1)
Item Part Number Description
1 6600 Oil pump
2 6625 Oil pump screen and pickup tube O-ring seal
3 6622 Oil pump screen and pickup tube
4 6675 Oil pan
5 6731 Engine oil filter
6 6A642 Oil cooler
7 6881 Oil filter adapter
8 9278 Engine Oil Pressure (EOP) switch
9 6C315 Crankshaft Position (CKP) sensor
10 6K301 Crankshaft rear seal retainer
11 12A227 Crankshaft sensor ring
12 6375 Flexplate
13 6010 Cylinder block
Lower Engine Block (View 2)
Item Part Number Description
1 - Piston compression upper ring (part of 6148) (6 required)
2 - Piston compression lower ring (part of 6148) (6 required)
3 - Piston oil control upper segment ring (part of 6148) (6 required)
4 - Piston oil control spacer (part of 6148) (6 required)
5 - Piston oil control lower segment ring (part of 6148) (6 required)
6 6140 Piston pin retainer (12 required)
7 6110 Piston (6 required)
8 6135 Piston pin (6 required)
9 6200 Connecting rod (6 required)
10 6211 Connecting rod upper bearing (6 required)
11 6010 Cylinder block
12 - Piston oil cool valve (6 required) (part of 6010)
13 6211 Connecting rod lower bearing (6 required)
14 6200 Connecting rod cap (6 required)
15 6A341 Crankshaft upper thrust washer (2 required)
16 6D309 Cylinder block crankshaft main bearing (4 required)
17 6303 Crankshaft
18 6K302 Crankshaft lower thrust washer
19 6D309 Lower crankshaft main bearing (4 required)
20 6325 Lower crankshaft main bearing cap (4 required)
21 6C364 Main bearing cap support brace