Special Tool (S)
Engine
Special Tool(s)
Compressor, Piston Ring: 303-D032 (D81L-6002-C)
Dial Indicator Gauge with Holding Fixture: 100-002 (TOOL-4201-C)
Bar, Engine Spreader: 303-1454
Feeler Gauge Set: 303-D027 (D81L-4201-A) or equivalent
Handle: 205-153 (T80T-4000-W)
Hold Down, Secondary Chain: 303-1530
Installer, Differential Bearing Cone: 205-142 (T80T-4000-J)
Installer, Spindle Bearing: 205-149 (T80T-4000-R)
2,200# Floor Crane, Fold Away: 300-OTC1819E or equivalent
Installer, Crankshaft Vibration Damper: 303-102 (T74P-6316-B)
Installer, Front Cover Oil Seal: 303-335
Installer, Front Crankshaft Seal: 303-1251
Installer, Rear Main Seal: 303-1250
Installer, VCT Spark Plug Tube Seal: 303-1247/2
Lift Eye, Right Front: 303-1566
Seal Installer, Fuel Injector: 310-207
Sizer, Teflon(R) Seal: 303-1567
Strap Wrench: 303-D055 (D85L-6000-A)
Tool, Camshaft Holding: 303-1248
Material
Item Specification
Motorcraft(R) High Performance Engine RTV Silicone
TA-357 WSE-M4G323-A6
Motorcraft(R) SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft(R) SAE 5W-30 Super Premium Motor Oil (Canada)
XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada) WSS-M2C946-A
Motorcraft(R) Specialty Orange Engine Coolant
VC-3-B (US); CVC-3-B (Canada) WSS-M97B44-D
Thread Sealant with PTFE
TA-24 WSK-M2G350-A2
Engine Upper
Item Part Number Description
1. 12A581 Engine control harness
2. 9424 Intake manifold
3. 9439 Intake manifold gasket
4. 8C368 Coolant crossover
5. -- Coolant crossover gasket (2 required)
6. 8A505 Thermostat housing inlet tube
7. 8592 Thermostat housing
8. 9D280 RH Fuel rail
9. 9D280 LH Fuel rail
10. 12A699 Knock Sensor (KS)
Engine Upper - LH Cylinder Head
Item Part Number Description
1. 12029 Ignition coil-on-plug (3 required)
2. 6582 LH valve cover
3. 6K602 Valve train oil feed tube
4. 6K254 LH secondary timing chain tensioner
5. 6A258 LH camshaft cap
6. 6M280 Intake camshaft Variable Camshaft Timing (VCT) oil control solenoid
7. 6M280 Exhaust camshaft VCT oil control solenoid
8. 6B280 Camshaft mega cap
9. 6A258 LH camshaft cap (4 required)
10. 6K297 LH secondary tensioner shoe
11. 6250 LH intake camshaft
12. 6250 LH exhaust camshaft
13. 6256 Intake camshaft VCT assembly
14. 6C525 Exhaust camshaft VCT assembly
15. 6268 LH secondary timing chain
16. 12405 Spark plug (3 required)
17. 6500 Valve tappet (32 required)
18. 6B288 LH cylinder head Camshaft Position (CMP) sensor (2 required)
19. 6049 LH cylinder head
20. 6051 LH cylinder head gasket
21. W712244 LH exhaust manifold stud (8 required)
22. 9448 LH exhaust manifold gasket
23. 9431 LH exhaust manifold
Engine Upper - RH Cylinder Head
Item Part Number Description
1. 12029 Ignition coil-on-plug (3 required)
2. 6582 RH valve cover
3. 6K602 Valve train oil feed tube
4. 6K254 RH secondary timing chain tensioner
5. 6A258 RH camshaft cap (6 required)
6. 6B280 Camshaft mega cap
7. 6M280 Intake camshaft Variable Camshaft Timing (VCT) oil control solenoid
8. 6M280 Exhaust camshaft VCT oil control solenoid
9. 6K297 RH secondary tensioner shoe
10. 6250 RH intake camshaft
11. 6250 RH exhaust camshaft
12. 6268 RH secondary timing chain
13. 6256 Intake camshaft VCT assembly
14. 6C525 Exhaust camshaft VCT assembly
15. 12405 Spark plug (3 required)
16. 6500 Valve tappet (32 required)
17. 6B288 RH cylinder head Camshaft Position (CMP) sensor (2 required)
18. 6049 RH cylinder head
19. 6051 RH cylinder head gasket
20. W712244 RH exhaust manifold stud (8 required)
21. 9448 RH exhaust manifold gasket
22. 9430 RH exhaust manifold
Engine Front
Item Part Number Description
1. 6A340 Crankshaft pulley bolt
2. 6378 Crankshaft pulley washer
3. 6312 Crankshaft pulley
4. 6700 Crankshaft front seal
5. 8501 Coolant pump
6. 6019 Engine front cover
7. 6268 Timing chain
8. 6306 Crankshaft timing sprocket
9. 6K254 Primary timing chain tensioner
10. 6K255 Primary timing chain tensioner arm
11. 6B274 LH lower primary timing chain guide
12. 8501 Timing chain gear
13. 6M256 RH primary timing chain guide
14. 6K297 LH upper primary timing chain guide
15. 6010 Cylinder block
Lower Engine Block (View 1)
Item Part Number Description
1. 6600 Oil pump
2. 6625 Oil pump screen and pickup tube O-ring seal
3. 6010 Cylinder block
4. 6K301 Crankshaft rear seal retainer
5. 6C315 Crankshaft Position (CKP) sensor
6. 12A227 Crankshaft sensor ring
7. 6375 Flexplate
8. 6622 Oil pump screen and pickup tube
9. 6881 Oil filter adapter
10. 9278 Engine Oil Pressure (EOP) switch
11. 6675 Oil pan
12. 6731 Engine oil filter
13. 6L626 Oil cooler insert bolt
14. 6A642 Oil cooler
Lower Engine Block (View 2)
Item Part Number Description
1. - Piston compression upper ring (part of 6148) (6 required)
2. - Piston compression lower ring (part of 6148) (6 required)
3. - Piston oil control upper segment ring (part of 6148) (6 required)
4. - Piston oil control spacer (part of 6148) (6 required)
5. - Piston oil control lower segment ring (part of 6148) (6 required)
6. 6140 Piston pin (6 required)
7. 6110 Piston (6 required)
8. 6135 Piston pin retainer (12 required)
9. 6200 Connecting rod (6 required)
10. 6211 Connecting rod upper bearing (6 required)
11. 6010 Cylinder block
12. 6K858 Piston oil cool valve (6 required)
13. 6211 Connecting rod lower bearing (6 required)
14. 6A341 Crankshaft upper thrust washer (2 required)
15. 6D309 Cylinder block crankshaft main bearing (4 required)
16. 6303 Crankshaft
17. 6K302 Crankshaft lower thrust washer
18. 6D309 Lower crankshaft main bearing (4 required)
19. 6325 Lower crankshaft main bearing cap (4 required)
20. 6C364 Main bearing cap support brace