Lumbar Assembly - Manual, Without Fold Flat

Lumbar Assembly - Manual, Without Fold Flat

Removal

NOTE: The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition switch is ON.

NOTE: The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.

1. Remove the driver seat. For additional information, refer to Seat - Front Seat - Front.

2. NOTE: The seat track rear height adjust must be all the way up or the recliner cover post will not slide out of the seat track hole.

NOTE: For retainer clarity, inside of recliner cover shown.

Remove the recliner cover.

1. Remove the scrivet at the rear of the recliner cover.

2. Remove the screw at the rear of the recliner cover.

3. Slide the recliner cover post out of the seat track hole and remove the recliner cover.





3. Remove the manual recliner handle.

1. Locate the manual recliner handle clip under the cushion side shield and pull if off.

2. Slide the manual recliner handle off the shaft.





4. Remove the manual lumbar handle.

1. Push the cushion trim cover and foam pad back and locate the manual lumbar handle clip under the cushion side shield.

2. Remove the clip and slide the manual lumbar handle off the shaft.





5. NOTE: For retainer clarity, inside of cushion side shield shown.

Separate the cushion side shield.

1. Remove the scrivet at the rear of the cushion side shield.

2. Remove the screw at the rear of the cushion side shield.

3. Remove the screw at the front of the cushion side shield.

4. Pull out to release the clips and separate the cushion side shield.





6. Separate the manual lumbar cable.

1. Remove the pin-type retainer, release all the outboard cushion trim cover J-clips and position the cushion trim cover flap up.

2. Separate the manual lumbar cable retainer.

3. Pull the manual lumbar cable cover out of the adjuster.





7. Remove the manual lumbar cable from the adjuster.
- Pull the lumbar cable cover out of the adjuster.

- Remove the cable end from the adjuster.

- If necessary, remove the 2 rivets and the manual lumbar adjuster.





8. Separate the backrest trim cover lower J-clips and invert the backrest trim cover up to the first row of hog rings.

9. Remove the 3 first row hog rings.





10. Invert the backrest trim cover up to the second row of hog rings.

11. Remove the manual lumbar.

1. Separate the manual lumbar cable pin-type retainer.

2. Squeeze the manual lumbar retaining clips together, on each side and separate them from the backrest frame.

3. Remove the manual lumbar.





Installation

1. Install the manual lumbar in the following sequence.

1. Position the manual lumbar between the backrest foam pad and the backrest frame.

2. Squeeze the manual lumbar retaining clips together, on each side and engage them to the backrest frame.

3. Route the manual lumbar cable and attach the pin-type retainer.

2. Roll the backrest trim cover down and install the 3 first row hog rings.





3. Roll the backrest trim cover all the way down and engage the lower J-clips.
- Make sure the manual lumbar cable and side air bag module wire harness are routed out from the outboard side of the backrest before engaging the lower J-clips.

- If equipped, make sure the backrest feed wire harness is routed out from the inboard side of the backrest before engaging the lower J-clips.

4. Install the manual lumbar cable in the following sequence.

1. Position the manual lumbar cable into the adjuster.

2. Position the manual lumbar cable cover into the adjuster.

3. Install the manual lumbar cable retainer.

4. Position the cushion trim cover flap back around the side of the seat and attach all the outboard cushion trim cover J-clips.

5. Install the manual lumbar cable in the following sequence.

1. Position the manual lumbar cable cover into the adjuster.

2. Install the manual lumbar cable retainer.

3. Position the cushion trim cover flap back around the side of the seat, attach all the outboard cushion trim cover J-clips and install the pin-type retainer.

6. Attach the cushion side shield in the following sequence.

1. Return all retaining clips back to the cushion side shield before attaching to the seat.

2. Align the 4 cushion side shield clips to the seat and push in seating the clips.

3. Install the screw at the front of the cushion side shield.

4. Install the screw at the rear of the cushion side shield.

5. Install the scrivet at the rear of the cushion side shield.

7. Install the manual lumbar handle in the following sequence.

1. Install the clip onto the manual lumbar handle.

2. Align the splines of the manual lumbar handle to the manual lumbar shaft.

3. Push the manual lumbar handle onto the manual lumbar shaft, seating the clip.

8. For driver seat, install the manual recliner handle in the following sequence.

1. Install the clip onto the manual recliner handle.

2. Align the splines of the manual recliner handle to those on the manual recliner shaft.

3. Push the manual recliner handle onto the shaft, seating the clip.

9. Install the recliner cover in the following sequence.

1. Return the barrel nut back to the seat before attaching to the seat.

2. Slide the recliner cover post into the barrel nut on the seat.

3. Install the screw at the rear of the recliner cover.

4. Install the scrivet at the rear of the recliner cover.

10. Install the driver seat. For additional information, refer to Seat - Front Seat - Front.