Transfer Case Actuator: Service and Repair

Transfer Case Shift Motor













Removal and Installation

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Disconnect the transfer case shift motor electrical connector.





3. Remove the coil wire from the shift motor electrical connector.

1. Remove the inner retainer from the electrical connector.

2. Lift up on the lock tab and remove the wire from the electrical connector.





4. Remove the bracket bolt and the 3 transfer case shift motor bolts, remove the transfer case shift motor.
- To install, tighten to 10 Nm (89 lb-in).





5. Remove the grease from the motor adapter and inspect for any nicks or burrs. If any damage is found, repair or install a new transfer case shift motor.

6. NOTE: It may be necessary to rotate the transfer case shift rod to match the shift motor position.

To install, reverse the removal procedure.

- Apply a thin coat of silicone sealant to the transfer case shift motor housing base.