Windshield Washer Pump: Service and Repair

Washer Pump and Reservoir - 4.0L SOHC

Removal and Installation

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

NOTE: To prevent spilling windshield washer fluid, drain the windshield washer reservoir before removal.

1. Disconnect the overflow hoses from the engine coolant overflow reservoir and plug the outlet ports of the reservoir.

2. Disconnect the windshield washer reservoir pump electrical connector.





3. Remove the Air Cleaner (ACL) assembly. For additional information, refer to Intake Air Distribution and Filtering [1][2]Diagrams.

4. NOTE: The windshield washer reservoir and the washer pump are serviced independently.

Remove the 2 reservoir bolts and 2 reservoir nuts and remove the windshield washer reservoir.

- To install, tighten to 6 Nm (53 lb-in).





5. Disconnect the windshield washer hose from the windshield washer pump.

6. NOTE: When removing the washer pump from the washer reservoir, be sure not to damage the rubber grommet.

Remove the washer pump from the washer reservoir.





7. To install, reverse the removal procedure.