Brake Master Cylinder: Service and Repair

Brake Master Cylinder













Removal and Installation

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

1. Disconnect the brake fluid level warning switch electrical connector.

2. If equipped with a manual transmission, release the clamp and disconnect the clutch hose from the brake fluid reservoir.
- Plug the clutch master cylinder feed hose.


3. Disconnect the 2 brake tube fittings and plug the brake tubes and the brake master cylinder ports.
- To install, tighten to 25 Nm (18 lb-ft).


4. Remove and discard the 2 brake master cylinder nuts.
- To install, tighten new nuts to 25 Nm (18 lb-ft).


5. Remove the brake master cylinder assembly.

6. To install, reverse the removal procedure.
- Bleed the master cylinder. for component bleeding.

- If equipped with a manual transmission, bleed the clutch master cylinder.