Operation CHARM: Car repair manuals for everyone.

Crankshaft Pulley




Crankshaft Pulley









Removal

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Remove the accessory drive belt.

3. Remove the crankshaft pulley bolt and washer.
- Discard the crankshaft pulley bolt.


4. Using the 3 Jaw Puller, remove the crankshaft pulley.





Installation

1. Lubricate the crankshaft front seal inner lip with clean engine oil.

2. NOTE: Clean the keyway and slot using metal surface prep before applying silicone gasket and sealant.
NOTE: The crankshaft pulley must be installed and the bolt tightened within 4 minutes of applying the silicone gasket and sealant.
Apply silicone gasket and sealant to the end of the keyway slot.






3. NOTE: Lubricate the outside diameter sealing surface with clean engine oil.
Using the Crankshaft Vibration Damper Installer, install the crankshaft pulley.






4. Install the bolt and washer. Tighten the bolt in 4 stages:
- Stage 1: Tighten to 120 Nm (89 lb-ft).

- Stage 2: Loosen one full turn.

- Stage 3: Tighten to 50 Nm (37 lb-ft).

- Stage 4: Tighten an additional 90 degrees.


5. Install the accessory drive belt.