Fuel Pump: Service and Repair

Fuel Pump Module





106L (28 Gal) Fuel Tank










127L (33.5 Gal) Fuel Tank









Removal and Installation

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

All fuel tanks

1. Remove the fuel tank. For additional information, refer to Fuel Tank Removal and Replacement.

127L (33.5 gal) fuel tank

2. Remove the 3 nuts and the Fuel Pump (FP) module cover.
- To install, tighten to 9 Nm (80 lb-in).






All fuel tanks

3. Disconnect the Fuel Tank Pressure (FTP) sensor and vapor tube assembly-to-FP (Fuel Pump) module quick connect coupling and the supply fuel tube-to-FP (Fuel Pump) module quick connect coupling.

4. Using the Fuel Tank Sender Unit Wrench, remove the FP (Fuel Pump) lock ring.





5. NOTICE: Carefully remove the Fuel Pump (FP) assembly to avoid damaging the fuel level sensor.

NOTE: If the FP (Fuel Pump) does not clear the FP (Fuel Pump) mounting flange on the fuel tank, the use of a screwdriver may be necessary.

Remove the FP (Fuel Pump) module assembly and FP (Fuel Pump) O-ring seal.
- If necessary, insert a screwdriver into the empty FP (Fuel Pump) rod hole and slightly pull the screwdriver inboard until the base of the FP (Fuel Pump) clears the FP (Fuel Pump) mounting flange.

- Discard the FP (Fuel Pump) O-ring seal.






6. To install, reverse the removal procedure.